OSHA & Compliance

Industry Guides, Manufacturing, OSHA & Compliance

Machine Guarding and Amputation Prevention: The OSHA Standard and the Real Cost of a Caught-In Injury

Of all the injuries on a plant floor, the caught-in injury is the one that changes a life in an instant. These are not the most frequent injuries in manufacturing, but they are the most severe, and they are almost always preventable. Two things stop nearly every one: a guard that keeps the body out of the danger zone, and a lockout procedure that ensures the machine is off before anyone reaches in. Here is what OSHA requires, and what a caught-in injury really costs.

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OSHA & Compliance

What Every EHS Manager Needs to Know About OSHA 29 CFR 1904 Recordkeeping in 2026

Recordkeeping looks like clerical work. It isn’t. Whether an incident lands on your 300 log decides your injury rates, and those rates decide your inspection risk, your eligibility to bid, and your workers’ comp premium. The trickiest call of all is the line between first aid and medical treatment, and it doesn’t work the way most EHS managers assume. Here’s the complete 2026 breakdown.

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OSHA & Compliance

OSHA 1904.35 Anti-Retaliation: The Post-Accident Drug Testing Rules Every Employer Must Know

Ask around and you’ll hear a confident claim: OSHA banned post-accident drug testing in 2016. It’s one of the most persistent myths in workplace safety, and it’s wrong. OSHA banned retaliatory testing, not testing itself, and the difference is where the real rules live. Here’s what’s permissible, what’s prohibited, and how to document your program so it holds up when an inspector asks.

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OSHA & Compliance

Your EMR Is Calculated on a 3-Year Rolling Window. Here’s How to Read It and Lower It.

Your Experience Modification Rate is the most consequential number in your workers’ comp program, and most of the people it affects could not explain how it’s built. It runs on a three-year rolling window, weights frequency over severity, and quietly rewards keeping claims medical-only. Once you can see those mechanics, the path to a lower mod gets clear. Here’s how to read yours and lower it.

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OSHA & Compliance

OSHA 300A Annual Summary: What to Post, When, and What Happens If You Don’t

Posting the Form 300A is one of the simplest things OSHA asks of an employer, and one of the most commonly fumbled. The wrong person signs it. It goes up late or comes down early. It lands on a wall nobody passes. Here is exactly what to post, when, who has to sign it, and what the fines look like in 2026 if you get it wrong.

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OSHA & Compliance

What Triggers an OSHA Inspection, and How Your Injury Rate Data Gets You on the Target List

Most employers think an OSHA inspection is bad luck. For the biggest category of planned inspections, it isn’t luck at all. OSHA builds its target list from the injury data you hand the agency every March, and your DART rate is the selection criterion. Here is exactly how the targeting works in 2026, and what a high recordable rate quietly does to your risk profile.

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